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While construction of the first P.1127 had been
going ahead at Kingston, Hawker had been making preparations at
their Dunsfold airfield in Surrey for the flight test programme.
Two dedicated facilities were built there, a ground running pen
for testing the aircraft's engine, and a special grid for hovering
trials. The latter was designed to duct away the exhaust of the
Pegasus engine, eliminating adverse effects such as thrust losses
due to re-ingestion of these hot gases. This was essential as
the thrust of the engine was initially only adequate to lift the
aircraft if all extraneous equipment (such as radios) was stripped
out and with the aircraft carrying fuel for only a few minutes
of flight.
Preparations continued at Dunsfold over the summer
and autumn of 1960, with engine running trials and system tests
conducted ahead of the initial set of hovering flights. The first
of these finally took place on 21 October, with Bill Bedford at
the controls. For this initial series of tests the aircraft was
tethered to the grid with short cables to limit the height it
could rise to. Limited by one-foot tethers, and with Bill Bedford's
right leg in plaster following a car accident, the first hover
was successfully completed. These tethers caused control problems
of their own once their length was increased to four feet. The
P.1127s reaction controls provided inadequate roll power to counter
its tendency to rise with one wing low. When the tether on the
high wing reached its limit it pulled the aircraft to one side,
leading to the sight of the P.1127 'cavorting round like a drunken
cow'. Various palliatives were tried, and once reasonable control
was demonstrated the tethers were removed and free hovers could
commence on 19 November.
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XP831 hovering over the Dunsfold test grid, November 1960.
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The modified reaction control system adopted after initial
tests.
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Once the first series of trials were complete
XP831 was configured for conventional flight test. This involved
replacing the radios, undercarriage doors and other items removed
for the hovering trials, as well as the substitution of the bell-mouth
inlet lips used for hovering with sharp, high-speed ones. Before
conventional flight was attempted initial taxying tests had revealed
serious deficiencies in the P.1127's undercarriage, with poor
nosewheel steering, outrigger shimmy and mainwheel judder resulting
in a broken main oleo. Although some of these problems were alleviated,
it was to take several years to make the undercarriage work satisfactorily.
Nevertheless, the first conventional flight took place from the
long runway at RAE Bedford on 13 March 1961. This revealed a whole
new set of problems - pitch-up, transonic wing drop, lack of directional
stability with undercarriage or flaps down and various engine
limitations to avoid flameout and surge. All of these were well-known
development problems on other aircraft, and importantly none of
them precluded moving on to the next stage of testing, transitions
between vertical and conventional flight.
The approach taken by Hawker to the transitions
was to work towards them in a series of stages. They were aided
in this by the delivery to Dunsfold of the second P.1127, XP836,
this aircraft first flying on 7 July. The second aircraft was
used to extend the conventional flight envelope out to 538 knots,
Mach 1.02 and 40,000 feet, as well as decelerating down to partially
jet-borne flight at 95 knots. In the meantime, XP831 had commenced
new hovering trials, helped by the engine being uprated to 12,000
lb. thrust. Nozzle vectoring, to add a component of forward speed,
was gradually introduced, with speeds extending up to 95 knots.
With the full speed range now demonstrated Bill Bedford performed
the first complete transition on 12 September 1961, with Hugh
Merewether also demonstrating Bedford's finding that such transitions
were remarkably straightforward. The final key area to be explored
was the short take-off. This was especially important for the
potential service use of the P.1127 as it would allow a greater
load of fuel and weapons to be carried compared to a vertical
take-off. The first short take-off was carried out on 28 October
at Dunsfold, the aircraft completing the latter stage of an accelerating
transition once airborne. In the space of less than a year the
P.1127 had shown that, despite the significant problems still
to be ironed out, it was able to carry out the full range of operating
profiles it was designed for.
Hawker were reassured by the fundamental success
of their new aircraft, but fully understood that a great deal
of work remained to be done to make the P.1127 a viable basis
for a combat aircraft. They were rewarded for their efforts so
far by an order from the MoA in late 1960 for a further four P.1127s,
these being designated as a 'development batch'. Over time the
P.1127s incorporated various modifications that resulted from
the ongoing flight test programme. The first major change came
as a result of the loss of XP836 on 14 December 1961 when the
port front nozzle became detached, Bill Bedford successfully ejecting
from the aircraft. Subsequent investigation showed that the glass-fibre
construction of the nozzle was at fault, these nozzles henceforth
being changed to steel construction. The first development batch
aircraft, XP972, flew in April 1962, but was to serve only for
a few months. Hugh Merewether was flying the aircraft on 30 October
when the engine's main bearing failed. Although he managed to
reach RAF Tangmere for a dead stick landing the aircraft was severely
damaged and subsequently written off. The next two aircraft, XP976
and XP980, flew in July 1962 and February 1963 respectively. All
the surviving aircraft eventually featured a number of modifications,
including 'poor man's streamwise tips' on the wings (XP972 and
XP980), anhedral tailplanes and enlarged fins to counter deficiencies
encountered during flight test. At the same time, more powerful
Pegasus 3 engines were introduced, as well as inflatable rubber
inlet lips to try and achieve the required take-off performance.
These were not a great success, tearing off during conventional
flight, and were eventually replaced by compromise metal intakes
on the final P.1127, XP984, which flew in February 1964, as well
as on the Kestrels. XP984 featured a new, swept wing, stretched
fuselage and Pegasus 5 engine and was to act as a prototype for
the Kestrel service evaluation aircraft, nine of which were to
be built over the next year.
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